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heresjohnny

How to fix P2181 Cooling System Performance - Coolant Temperature Sensor (lower rad hose)

2006
volkswagen
jetta
2.5l
temperature-sensor
coolant-sensor
maintenance
obd2-codes

Introduction

Today I’m fixing error code P2181 Cooling System Performance engine code. There are a few causes of this code such as:

  • Failing Thermostat
  • Cooling fan
  • Coolant Temp Sensor


I managed to solve it by replacing the Temp sensor. There are 2 temp sensors on the 2.5L Mark V Jetta, 1 located in the upper engine bay and 1 located on the bottom of the rad (beside the lower radiator hose).


For this procedure you’ll need to drain some of the radiator fluid (I’ll show you how to do this efficiently and effectively)


I replaced both the lower and the upper sensor I’ll have that How-To below.


How-To for the upper sensor:

How to fix P2181 Cooling System Performance - Coolant Temperature Sensor (engine bay)


How to fix P2181 Cooling System Performance - Coolant Temperature Sensor (lower rad hose)-1003 #1-



Estimated Time: 1 hour



Tools Required

  • Torx T-25
  • flatblade screwdriver
  • Drain pan
  • Funnel


Parts Required

  • Temperature sensor (I used Beck Arnley 158-0784)


Instructions:

You’ll be working from the bottom of the car so safely jack up the front end of the car. Open the hood so you have some light beaming down.


You need to remove the skid plate or under car shield, whatever you call it.


There’s 4 T-25 screws on each side of the plate. How to fix P2181 Cooling System Performance - Coolant Temperature Sensor (lower rad hose)-1003 #2-

Once all 8 are removed the cover will just slide out away from the front of the car.

How to fix P2181 Cooling System Performance - Coolant Temperature Sensor (lower rad hose)-1003 #3-


The sensor is located under the vehicle where the picture is circled.How to fix P2181 Cooling System Performance - Coolant Temperature Sensor (lower rad hose)-1003 #4-


Next, remove the lower rad hose with pliers or vice grips to move the clampHow to fix P2181 Cooling System Performance - Coolant Temperature Sensor (lower rad hose)-1003 #5-Then, be sure to have a bucket underneath the hose to catch coolant. Then pull off the hose with your hands and clamp the hose with vice grips.

How to fix P2181 Cooling System Performance - Coolant Temperature Sensor (lower rad hose)-1003 #6-

Now your ready to remove the sensor. Using a flat blade screwdriver gently pry the electrical connector until you hear a click noise. Then pull the connector off and pull the sensor out.How to fix P2181 Cooling System Performance - Coolant Temperature Sensor (lower rad hose)-1003 #7-

Then install the new sensor. Ensure you have a new o-ring installed and the old one is removed out of the inside of the assembly.


I found I had to push the new sensor into the assembly quite hard in order to seat it.


Then using a new c-clip push that in like so,

How to fix P2181 Cooling System Performance - Coolant Temperature Sensor (lower rad hose)-1003 #8-


Then, connect the lower radiator hose and position the clamp back where it was.


I cleaned the surrounding area with a rag.How to fix P2181 Cooling System Performance - Coolant Temperature Sensor (lower rad hose)-1003 #9-


Now your ready to refill the coolant back into the system. Using a funnel and some rags, dump the remaining coolant slowly into the coolant reservoir.

How to fix P2181 Cooling System Performance - Coolant Temperature Sensor (lower rad hose)-1003 #10-

How to fix P2181 Cooling System Performance - Coolant Temperature Sensor (lower rad hose)-1003 #11-


I filled it all the way up to the very top of the reservoir and started the car. The fluid was immediately “burped” back into the system. Then I added the remaining fluid.


Check for leaks and ensure your coolant levels are correct (Top up as necessary).



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