wrenchxd
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How-To
MowerKing
MowerKing

How to weld your rear differential

gears
performance

First you will need to verify what vehicle you have

and what model rear end you will be welding!


once you have figured that out you are now hopefully ready to start working


Video link at bottom of page aswell


step 1

put you vehicle on jack stands- supported safely


step 2

remove you rear drift cover- depending on make model, will determine how many bolts and what size


step 3

drain all oil out of the diff

let sit for a few minutes draining

then apply plenty on brake cleaner into the diff

spray it all down

apply lots of spray to the spider gears

How to weld your rear differential -ec50 #1-

Step 4

Pre-heat up your carrier and spiders gears with a torch How to weld your rear differential -ec50 #2-



step 5

apply weld to the 4 corners where the spider gears meet each other

you can also weld the gears to the carrier for more strength How to weld your rear differential -ec50 #3-

How to weld your rear differential -ec50 #4-


For more strength you can cut out a metal plate to fill in the gap in between the gears

How to weld your rear differential -ec50 #5-

How to weld your rear differential -ec50 #6-


step 6

after your welds have cooled down

start cleaning out the slag and debris

you can use more brake clean and compressed air to do this, a wire brush can help too


step 7

install or apply new gasket to diff cover

then reinstall cover


step 8

fill differential to recommend spec of gear oil



VIDEO LINK TO HELP ASWELL!


https://youtu.be/uUeZ1QoVUtY

thanks hope this helps you

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